Lab 1: Hurd & Fiber Lab
The foundation of industrial hemp innovation. In our Hurd & Fiber Lab, raw stalks are transformed into premium bast fibers and construction-grade hurd, serving as the base inputs for multiple industries from construction to textiles and automotive.
Unlocking the Full Potential of the Hemp Stalk
Hemp stalks are a dual-stream resource: bast fibers for high-strength applications, and hurd for lightweight, absorbent and insulating uses. Our lab integrates directly with SmartDecort 1.0 and FiberOpti AI to achieve scalable separation, precision cleaning, and real-time quality optimization.
Precision Separation
Multi-stage decortication, cleaning, and size fractionation of stalks for consistent quality across hurd and fibers.
Material Testing
Density, tensile strength, thermal and moisture tests ensure industry-grade reliability.
Application Pilots
On-site prototyping of fiber mats, composites, insulation panels, and bioconcretes for construction and automotive.
Processing Workflow
- Input: Raw hemp stalks from regenerative fields.
- Decortication: SmartDecort separates bast fibers and woody hurd with minimal waste.
- Cleaning: Multi-step removal of dust, pith, and impurities.
- Fractionation: Fibers sorted by length; hurd classified by particle size.
- Testing: Strength, moisture and microbial analyses for QA.
- Prototyping: Sample panels, mats, and composites produced for validation.
Outputs & Use-Cases
Bast Fibers
- Technical textiles (fashion, composites)
- Automotive mats & bioplastics reinforcement
- High-strength ropes & woven fabrics
Hemp Hurd
- Construction blocks & hempcrete
- Lightweight insulating panels
- Animal bedding & absorbent products
Composite Prototypes
- Fiber-reinforced plastics
- Binder-free molded panels
- Multi-layer bio-based laminates
Certification & Validation
Construction
- Thermal conductivity (ISO 8301)
- Fire resistance tests
- Structural strength & moisture absorption
Automotive
- Crash impact testing of fiber mats
- Durability & vibration performance
- Interior component compliance
Textiles
- Tensile & elongation properties
- Fiber fineness & length analysis
- Color fastness & biodegradability
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