Lab 3: Nano/Microfibers Lab
Advanced fiber fractionation, spinning, bonding and surface treatment for textiles, composites, and packaging. Powered by FiberOpti AI for real-time calibration, QA, and predictive optimization.
Turning Hemp Fiber into Next-Gen Materials
Our Nano/Microfibers Lab transforms hemp bast fiber into nano-scale fibrils and microfibers for high-performance textiles, lightweight composites, and sustainable packaging. Using Fractionation + AI-driven process control, we deliver consistent quality aligned with industry specs.
Fractionation & Treatment
Mechanical, enzymatic and chemical-assisted fractionation; surface activation for adhesion in polymers and resins.
AI-Assisted Processing
FiberOpti AI optimizes spinning, bonding and curing; ensures minimal defects and energy efficiency.
Prototyping & Testing
From woven/non-woven textiles to biocomposites and film-grade nanocellulose, all validated by tensile, thermal and aging tests.
Process Flow
- Fiber Intake & Sorting: bast fibers, hurd byproducts pre-processed via SmartDecort.
- Fractionation: refining into microfibers & nanofibrils (mechanical, enzymatic).
- Surface Treatment: plasma/enzymatic modification for adhesion & bonding.
- Spinning & Bonding: creation of non-wovens, composites, nanocellulose films.
- FiberOpti AI QA: tensile strength, morphology, defect detection, inline calibration.
- Prototyping: textile swatches, reinforced composites, thin films.
- Testing & Datasheets: thermal, chemical, and durability metrics logged.
Product Types
Textiles
- Non-woven geotextiles
- Technical fabrics (filters, insulators)
- High-performance yarns with nano-reinforcement
Composites
- Automotive panels (lightweight, high strength)
- Construction composites (boards, insulation)
- Bio-based polymers with nano-reinforcement
Packaging
- Nanocellulose films (transparent, biodegradable)
- Fiber-reinforced molded packaging
- Barrier materials for food & cosmetics
Standards & Metrics We Track
Material Performance
- Tensile strength (MPa)
- Thermal stability & fire resistance
- Moisture absorption profiles
Process KPIs
- Fiber yield % by fractionation
- Defect rate % (inline AI)
- Energy per kg processed
Compliance
- ISO textile & composites standards
- Packaging & food-contact safety
- Automotive industry certifications
Where These Fibers Go
- Fashion & Textiles: sustainable fabrics, technical wear
- Automotive: panels, insulation, composites
- Construction: boards, reinforcements, insulation
- Packaging: biodegradable, nano-enhanced films
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