FiberOpti AI
A modular, AI-driven control layer that turns raw stalk variability into predictable, premium outputs. FiberOpti connects to SmartDecort and lab workflows to deliver real-time classification, adaptive calibration, loss tracking, and self-tuning control.
How FiberOpti AI Works
FiberOpti is a set of smart modules that sense, classify, optimize and document each batch—closing the loop between vision, control, QA and traceability. The result: higher yield, tighter specs, and predictable cost-per-ton across fiber and hurd outputs.
OptiVision
Real-time raw material quality detection. Camera + ML scans incoming stalks for surface texture, color, and uniformity. Enables automated rejection/rerouting before processing starts. Key benefit: consistent feedstock, fewer errors.
FiberGrade AI
Automated classification by purity, length, and moisture. Deep learning grades extracted fiber (tensile, cleanliness, fiber length), learning from lab data for higher precision. Key benefit: application-specific sorting (e.g., textile vs. packaging grade).
HurdSort
Smart hurd separation by granulation profile. Vibrational + sensor system sorts hurd by size, density, moisture for construction, bedding, insulation. Key benefit: less cross-contamination, better downstream performance.
YieldMaximizer AI
AI prediction for ideal speed, force & pressure. RL model adjusts decortication parameters in real time to maximize yield and protect fiber/hurd. Key benefit: higher throughput with lower damage.
WasteTracker
Flow optimization + loss detection. IoT-linked module tracks material flow, flags abnormal loss patterns, bottlenecks or unbalanced ratios. Key benefit: minimized waste and circularity improvements.
AutoTune Loop
Self-adjusting machine control module. The AI “brainstem” fine-tunes speed, torque, pressure and timing based on incoming data and history. Key benefit: adaptive processing, consistent quality, less operator overhead.
Integration Across the Line
SmartDecort + FiberOpti
Vision → classify → calibrate → tune → verify. Closed loop that stabilizes outputs despite raw variability.
Labs + QA
Lab data (tensile, moisture, purity, granulation) feeds models to continuously improve predictions.
Data & Traceability
Per-batch logs with lot genealogy, flow balance, loss maps and operator-safe audit trails.
What We Measure
- Fiber: purity, length class, tensile proxy, shive/contaminant ratio
- Hurd: granulation distribution, moisture, density
- Line: throughput (t/h), damage proxy, energy per ton, loss map
- Quality indices by application (textile, composites, construction)
Outcomes for the Platform
- Higher yield with lower variability across fiber and hurd
- Premium pricing via spec-grade outputs + QA documentation
- Predictable OPEX & faster operator ramp-up
- Traceable batches from soil to final product
Invest in FiberOpti Deployment
AI-optimized decortication delivers bankable, spec-grade fiber & hurd. Get full module specs, integration diagrams, and unit economics for regional roll-outs.
- Direct impact on yield, uptime, and quality
- Lower losses, predictable cost-per-ton
- Data-rich batches for buyer confidence