SmartDecort 1.0
Our proprietary, industrial-duty decorticator for hemp stalks — engineered to separate premium bast fibers and construction-grade hurd with high consistency and low waste. Built for continuous operation and ready for AI optimization via FiberOpti.
What SmartDecort 1.0 Does
SmartDecort 1.0 is the mechanical backbone of our platform: it processes raw stalks into two high-value streams — bast fiber (for textiles & composites) and hurd (for construction & biomaterials) — while minimizing fines and dust. The machine’s modular stages enable line tuning for different cultivars, moisture profiles and end-use specs.
Continuous Duty
Robust drive train, guarded infeed & outfeed, and staged cleaning designed for 24/7 operation.
High Selectivity
Optimized break & separation path for clean fiber bundles and uniform hurd fractions.
AI-Ready
Natively integrates with FiberOpti AI for real-time classification, line calibration & QA.
Process Flow
- Conditioning: Moisture balancing & stalk alignment for stable throughput.
- Primary Break: Controlled opening to separate woody core from bast layers.
- Secondary Separation: Progressive delamination & fiber release.
- Multi-Stage Cleaning: Screens & air-assist to reduce fines/dust and sort fractions.
- Fractionation: Fiber length classes; hurd by particle size (panels, blocks, bedding).
- Inline QA (optional): FiberOpti AI monitors morphology & contamination risk.
Modules & Options
Core Machine
- Infeed alignment & guarded feeder
- Primary/secondary break assemblies
- Adjustable nip/clearance points
Cleaning Train
- Vibratory screens (multi-mesh)
- Air knives / aspiration module
- Magnetic & safety capture points
AI & Sensing
- Vision camera bay (FiberOpti)
- Moisture & temp telemetry
- Batch scoring & recipe replay
Quality, Safety & Maintenance
Consistency
Stable fiber fineness, fewer shives, and repeatable hurd fractions for downstream lines.
Operator Safety
Emergency stops, interlocks, guarding, dust control and clear maintenance access.
Serviceability
Wear-part access points, predictive maintenance cues, and changeover checklists.
Outputs & Use-Cases
Bast Fiber
- Technical textiles & yarns
- Auto/interior composites
- Non-woven mats & reinforcements
Hurd
- Hempcrete blocks & panels
- Insulation & acoustic boards
- Absorbents & animal bedding
Data & Docs
- Batch reports & traceability
- QA datasheets (density, moisture)
- Compliance & safety records
Invest in SmartDecort Deployment
Deploy SmartDecort lines to unlock bankable fiber & hurd supply for construction, textiles and composites. Access full specs, line layouts, and unit economics for regional rollouts.
- Industrial-grade core of the hemp value chain
- Multi-industry demand with recurring orders
- AI-assisted QA for premium pricing